Gas Genset - TGC 2032 Series

The MWM gas engines of the TCG 2032 series are perfectly geared to the challenges of a dynamic market environment. Our models in the output range of 3,000 – 4,500 kWel meet the high requirements of a broad range of applications and guarantee efficiency, reliability, flexibility and environmental sustainability, together with low lifecycle costs and high profitability.

MWM TCG 2032 V12, V16 Gas Engine – High Availability, Low Installation Costs

Compelling arguments – Features at a glance

  • Output range from 3,300 to 4,500 kWel - MWM's largest series
  • Runs on all gas types: natural gas, landfill gas, sewage gas, mine gas, coke oven gas, biogas(1)
  • Mainly used in large IPP projects
  • The series features superb reliability and low operating and maintenance costs.
  • High availability
  • Low installation costs
  • Also available with fast ramp-up option for the gas engine TCG 2032B V16
  • More than 740 power generators with approximately 2,850,000 kWel already installed around the globe

High Efficiency and Low Lubricant Consumption

  • High fuel utilization and low operation costs thanks to optimized chamber spark plug
  • Increased efficiency through new closed crankcase ventilation that enables utilization of the blow-by gas
  • High availability through long maintenance intervals: first maintenance after 4,000 h, major overhaul after 80,000 h
  • With its lubricant consumption of only 0.2 g/kWh up to 30 percent lower lubricant consumption compared to competitor products thanks to optimized tappet sealing, coke stripping rings and ring packages

Soot-Free Combustion Increases Plant Profitability

  • Open combustion chamber with chamber spark plug for soot-free combustion
  • Extended maintenance intervals for the exhaust gas heat exchanger
  • No pre-combustion chamber with time-consuming maintenance and risk of failure
  • No additional gas supply with increased gas pressure required for pre-combustion chamber

Few Interruptions Due to Long Maintenance Intervals

  • No more than two interruptions a year due to scheduled maintenance
  • Longest interval until major overhaul compared to competitors
  • Use of Xchange components enables time savings of up to 75 percent during the major overhaul, resulting in reduced costs

High Availability - New Turbocharger Technology Increases Genset Availability

  • Improved output under non-ISO conditions
  • High output of 4,500 kWel possible through use of A140 high-pressure turbocharger
  • Turbocharger achieves higher compression ratio and enables operation under full load with high ambient
  • Exhaust gas waste gate enables constant performance with different intake air temperatures and setup altitudes
  • Evening out of reserve boost pressure in relation to load results in higher efficiency and improved load response

Low Installation Costs - Compact Engine Design for Easy Transport and Installation

  • Extremely lean genset with compact dimensions, low noise emissions, and smooth running guarantees minimum installation costs
  • Compared to competitors, the specific output/weight ratio is up to 40 percent better
  • Lighter engine components eliminate need for strong crane
  • Compared to competitors, TCG 2032 V16 is up to 30 percent shorter in length
  • Low weight and compact dimensions enable easy transport even to remote destinations

Performance Data – TCG 2032

Natural gas applications, NOx ≤ 500 mg/Nm3 *

Engine Type   TCG 2032 V12 TCG 2032 V16 TCG 2032B V16
Electrical Output kW 3333 4300 4500
Medium Effective Pressure bar 20.0 19.4 20.3
Thermal Output ± 8% kW 3238 4164 4259
Electrical efficiency % 43.9 44.1 44.6
Thermal Efficiency % 42.6 42.7 43.2
Total Efficiency % 86.5 86.8 87.8

Biogas, landfill gas, and sewage gas applications, NOx ≤ 500 mg/Nm3 *

Engine Type   TCG 2032 V16
Electrical output kW 3770
Mean effective pressure bar 17.0
Thermal output ± 8% kW 3496
Electrical efficiency % 43.0
Thermal efficiency % 39.8
Total efficiency % 82.8

Notes:

  • NOx ≤ 500 mg/Nm3; exhaust gas dry at 5 % O2.
  • Electrical output according to ISO 3046-1 at U = 11 kV, p.f = 1.0 for 50 Hz and a minimum methane number of MN 70 for natural gas.
  • Thermal output values are based on Exhaust gas cooled to 120°C for natural gas and 180°C for biogas.
  • The values given above are for information purposes only and not binding. The information given in the offer is decisive.

Specifications and Dimensions

Engine Type   TCG 2032 V12 TCG 2032 V16 TCG 2032B V16
Length mm 7860 9271 9272
Width mm 2660 2790 2790
Height mm 3390 3390 3390
Dry weight Genset Kg 43100 51200 51400
Bore/Stroke mm 260/320 260/320 260/320
Displacement dm3 203.9 271.8 2718
Speed min-1 1000 1000 1000
Mean piston speed m/s 10.7 10.7 10.7

Notes:

  • The values given above are for information purposes only and not binding. The information given in the offer is decisive.

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