The pharmaceutical industry is a relentless world, constantly pushing the boundaries of science to develop life-saving medications. Uninterrupted power is paramount to these crucial operations, where a power outage can disrupt production, spoil temperature-sensitive materials, and cause significant delays and financial losses.
At Green Power International, we understand the critical nature of reliable power in pharmaceutical facilities. That’s why we offer state-of-the-art gas gensets that act as an impenetrable shield against disruptions.
A Case Study in Success: A Leading Pharmaceutical Company in Bhiwadi, India
In 2020, Green Power International successfully installed and commissioned a MWM TCG 2020 V16k 1500 KWe Natural Gas Genset with Balance of Plant for a leading pharmaceutical company in Bhiwadi, Rajasthan, India. In response to increasing power requirements, we installed a powerful 2300 KWe MWM TCG 3020 V20 Natural Gas Engine, equipped with a Waste Heat Recovery Boiler (1.5 ton), in January 2023.
Additionally, the system features a hot water recovery process from the engine jacket water. This recovered hot water is effectively utilized for dehumidification of the manufacturing area, ensuring optimal humidity levels and improving overall operational efficiency. By leveraging the heat generated by the engine, this process not only enhances energy utilization but also contributes to a more sustainable manufacturing environment. The pharmaceutical company has expanded its energy system by adding another 2300 KWe gas genset, paired with a 1.5 TPH boiler and a 7 Lac KCal hot water recovery unit. This new system has already accumulated nearly 10,000 operating hours and counting.
Beyond Backup Power: Optimizing Efficiency and Sustainability
Our gas gensets go beyond simply providing backup power. The Waste Heat Recovery Boiler captures engine exhaust heat and converts it into steam for the process plant. This innovative solution achieves significant energy savings, up to 60% compared to separate power and heat generation. Additionally, natural gas gensets support environmental sustainability by producing lower carbon emissions, aligning with the eco-friendly objectives of many pharmaceutical companies.
Unmatched Reliability and Support
At Green Power International, we understand that even the most advanced equipment needs dedicated support. That’s why our service team provides 24/7 operation and maintenance services, ensuring optimal performance and peace of mind for our clients. Our integrated PLC-SCADA system seamlessly synchronizes and distributes the load between the gas gensets, existing diesel generators, and the grid.
Over 34,000 Hours of Uninterrupted Power
To date, the gas gensets installed at the Bhiwadi facility have successfully run for over 34,000 hours. This remarkable milestone represents countless hours of uninterrupted power, enabling the production of life-saving medications without a hitch.
At Green Power International, our commitment lies in delivering reliable, efficient, and sustainable power solutions tailored to the needs of the pharmaceutical industry, driving both progress and innovation.